Professional welding in orthodontics with micro TIG welding technology

Here you will find practical applications for precision welding in orthodontics – from the manufacture and repair of orthodontic appliances to the welding of bands and brackets and more complex constructions such as palatal expanders or Herbst hinges. Micro TIG welding technology enables precisely dosed, low-heat connections on stainless steel, titanium and other common alloys – without soldering, without flux and without thermal damage to adjacent areas.

Tutorials for welding in orthodontics

Whether it’s the fabrication of a new appliance, repairs or precise correction of a palatal expansion – the following tutorials show how orthodontic welding tasks can be solved efficiently, precisely and without solder using micropulse TIG welding.

Welding a rapid palatal expansion (RPE) with individually cast bands offers maximum stability thanks to maximum accuracy of fit.
Welding RPE appliances with prefabricated standard bands enables a stable, corrosion-resistant connection, the spring hardness of the bands is retained.
PUK welding is also the ideal process for welding CAD/CAM-fabricated RPE systems in 3D printing (SLM process).

The combination of additive manufacturing (SLM) and welding technology enables completely new design dimensions in the production of Herbst hinges or skeletally anchored appliances. Here we show you the production of a Herbst hinge using CAD/CAM technology.

Welding wires to thin structures? No problem with the innovative technology of the PUK D6.1. Find out here what tips and tricks you should follow when welding a lingual arch.

Mini implants are being used more and more frequently in orthodontics.
In combination with welded joints, new treatment options arise.

There are a few basic things to bear in mind when welding on bands.
We explain what you need to do and where possible sources of error lie.

Spring steel wires can be easily welded using Lampert micro TIG technology.
This is also possible in the vicinity of plastic parts due to the low heat development.

Efficient welding of Quadhelix: Optimize your orthodontic fabrication by switching from soldering to welding technology. Welding arches to molar bands guarantees maximum accuracy of fit without thermal distortion. Benefit from the advantages of a material-locking connection for durable and hygienic orthodontic appliances – precisely, quickly and safely.

Due to the space available, some areas on a model are difficult to access 
or to grip. The resistance welding function of the Lampert PUK can provide real added value for pre-fixing components.

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Do you have any questions?

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